Thread: Home and Auto Handy-Man Corner
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Old 03-11-2013, 02:23 PM   #741
Iowanian Iowanian is offline
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Recently, I've been doing some treasure hunting and selling.
Many of the items are old and rusted and I was exploring ways to clean them up without damaging the items.

The same process works to clean rusted tools, stiff pliers, hinges etc.
So, here is your handy man tip.

Electrolysis for Rust Removal.
Basically, Take a rubber tote or a bucket. Fill with the appropriate gallons of water. Add 1 table spoon of soda washing bubbles or baking soda for each gallon.
Insert a "donor metal" rod on one end(or construct a device with several) that goes to the bottom of the holding tank.
Take the positive clamp of a common battery charger and clamp it onto the donor metal, above the water line. Clamp the negative to your rusted item and place it in the water(NOT touching the donor rod). Let the charger do it's magic. This is a "line of site" process and you'll have to flip each side and run as long as over night.

The bubbles released in the process are O2 and Hydrogen, so only do it in a well vented area without an open flame.
*do not use stainless steel for your donor metal unless you want toxic sludge water.

There will be some black crusty iron on the item that you'll want to brush off with a wire brush, and when it's dry, spray it with a coat of oil or wd40.

I've used it, and it will make old rusted bolts work, old pliers feel like new.

To see it Look here.




I've been using the bucket method but am going to switch to something like
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